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Home >> High Reliability Testing Programme
High Reliability Testing Programme

Isocom Limited's high reliability test programme is designed to evaluate on a regular basis the continued integrity of our products. Additionally, depending upon customer needs, 100% screening including burn-in under specified conditions can be offered.

Isocom Limited's reliability programme embraces all of the following activities:

  • Product Design
  • Product Evaluation and Qualification
  • Material Purchase
  • Production Quality and Process Control
  • Interim and Final Testing
  • Screening (if required)
  • Lot-By-Lot Quality Conformance Test
  • Periodic Environmental and Quality Assessment Testing (Groups A, B & D)
  • Defect Analysis and Feedback
  • Strong Customer Interface

100% Screening Options

Typical 100% screening options to meet IECQ-CECC requirements are shown below.

TEST CONDITIONS L2 L3 L4
Internal Visual Examination Condition "B" Y Y -
High Temp Storage 24h @ + 150°C Y Y -
Temp. Cycle -65°C/+150°C, 10 cycles Y Y -
Constant Acceleration 49,000 m/s2 (5000 g), Y1 axis, 1 minute Y Y -
Fine Leak Tracer gas (helium) - test Qk Y Y -
Gross Leak Fluorocarbon bubble method - test Qc Y Y -
Pre-burn in Electrical test As detail spec Y - Y
Burn-in 160 h (min) at +125°C (as detail spec) Y - Y
Post burn-in electrical As detail spec Y - Y
PDA calculation Percent defects allowed - as specified (typically 5% or 10%) Y - Y
Final Electrical Tests Static characteristics at -55°C, +25°C, +125°C.
Dynamic characteristics at 25°C
Y Y Y
External visual inspection As detail spec Y Y Y

Reliability Data

Isocom Limited is constantly assessing the reliability of its products through device qualification, quality conformance testing and supplementary life testing.

The co-ordinated programme of activities is aimed at ensuring the integrity of each constituent element as well as the whole device. Parameters key to long term stability have been identified as:

Input LED:

Power output, forward voltage, reverse leakage.

Output phototransistor:

Responsivity (quantum efficiency), gain, forward and reverse voltage characteristics.

Integrated output detector:

Responsivity, gain, supply current, leakage current.

Total device:

Current transfer ratio, isolation leakage, interconnections.

High temperature endurance data illustrates the long term stability of Isocom Limited's optocouplers.

 
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